Chemical Reaction Engineering
Reactor | Mole balance |
---|---|
Batch | N_{A0}\frac{dX}{dt} = r_AV |
CSTR | V = \frac{F_{A0}X}{-r_A} |
PFR | F_{A0}\frac{dX}{dV} = -r_A |
PBR | F_{A0}\frac{dX}{dW} = -r'_A |
The algebraic expression for the reaction rate equation, r_j.
-r_A = f \left[ \begin{array}{c} \text{temperature} \\ \text{dependent} \\ \text{terms} \end{array} , \begin{array}{c} \text{concentration} \\ \text{dependent} \\ \text{terms} \end{array} \right] = f(T, C)]
How to derive an equation for –r_A in terms of X_A
Relate all r_j to C_j \Rightarrow Rate law
Relate all C_j to V or \upsilon \Rightarrow Stoichiometry
Relate V or \upsilon to X_A \Rightarrow Stoichiometry
Put together
r_A = f(T, X_A)
Homogeneous reaction: involves only one phase.
Heterogeneous reaction: involves more than one phase. Reaction usually occurs at the interface.
Irreversible reaction: proceeds in only one direction. Continues until one of the reactants is exhausted.
Reversible reaction: proceeds in either direction. Continues until equilibrium concentration is reached.
No reaction is completely irreversible. For irreversible reactions equilibrium point lies far to the product side.
Reaction rate
Rate laws: are the algebraic equations that apply to a given reaction
Relative rates: how fast one species appears or disappears relative to the other species in a given reaction.
Net rate of formation of a given species (e.g., A): is the sum of the rate of the reactions of A for all the reactions in which A is either a reactant or product.
Number of atoms, ions, or molecules involved (colliding) in a reaction step
Unimolecular: One molecule colliding in one reaction step
Bimolecular: Two molecule colliding in one reaction step
Trimolecular: Three molecule colliding in one reaction step
The probability of trimolecular reaction is almost non-existent
In most instances the reaction pathway follows a series of bimolecular reactions.
How fast one species appears or disappears relative to the other species in a given reaction.
Can be obtained from the ratio of stoichiometric coefficients
Consider a reaction
\ce{aA + bB -> cC + dD}
For every mole of A consumed \frac{c}{a} moles of C appear
r_C = \left[ \begin{array}{c} \text{rate of} \\ \text{formation of C}\end{array} \right] = \frac{c}{a} \left[ \begin{array}{c} \text{rate of} \\ \text{disappearance of A}\end{array} \right] = \frac{c}{a} (-r_A)
r_C = \frac{-c}{a} r_A Similarly, r_C = \frac{c}{d} r_D
\begin{align*} \ce{A} & \quad + \quad & \ce{\frac{b}{a} B} &\quad \ce{->} \quad & \ce{\frac{c}{a} C} &\quad + \quad & \ce{\frac{d}{a} D} \\ \frac{-r_A}{a} & \quad = \quad & \frac{-r_B}{b} & \quad = \quad & \frac{r_C}{c} & \quad = \quad & \frac{r_D}{d} \end{align*}
The rate of reaction depends on collision frequency of the molecules.
Concentration and temperature
Molecular collision frequency \propto concentration
\Rightarrow Rate of reaction \propto concentration. -r_A = f(C_A, C_B, ...) \quad \text{for const. T}
As temperature increases, collision frequency increases
\Rightarrow Rate of reaction \propto temperature. -r_A = f([T],[C_A, C_B, ...])
For many reactions
-r_A = k_A(T) f(C_A, C_B, ...)
Specific rate of reaction (rate constant), k_A(T)
Proportionality constant in the rate equation
Depends on the temperature (following the Arrhenius equation), the presence of a catalyst, and other environmental conditions but is independent of the reactant concentrations.
Dependence of -r_A on concentration of species present (f(C_j)) is almost always determined by experimental observations.
Functional dependence on concentration may be postulated by theory
\Rightarrow Experiments are required to confirm the proposed form
Power law model is most common general forms of the rate law
-r_A = k_A C_A^\alpha C_B^\beta
Order of reaction: the powers to which the concentrations are raised
k_A: Specific reaction rate
\text{Units of } k_A = \frac{\text{(conc)}^{1-n}}{\text{time}}
\ce{A -> Products}
Reaction order | Rate equation | Units of k_A |
---|---|---|
0^{th} order | -r_A = k_A | \{k\} = \frac{mol}{volume \ s} |
1^{st} order | -r_A = k_A C_A | \{k\} = \frac{1}{s} |
2^{nd} order | -r_A = k_A C_A^2 | \{k\} = \frac{volume}{mol \ s} |
3^{rd} order | -r_A = k_A C_A^3 | \{k\} = \frac{(volume/mol)^2}{s} |
A reaction involving single step is called an elementary reaction.
Stoichiometric coefficients in the reaction are equal to the powers in the rate law.
\ce{2NO + O2 -> 2NO2}
This reaction is not elementary, but under some conditions it follows an elementary rate law
-r_{NO} = k_{NO} C_{NO}^2 C_{O_2}
\Rightarrow Elementary as written
\ce{CO + Cl2 -> COCl2}
This reaction is non-elementary
-r_{CO} = k_{CO} C_{CO} C_{Cl_2}^{3/2}
1^{st} order with respect to \ce{CO} and 3/2 order with resect to \ce{Cl2} (5/2 order overall)
\Rightarrow Non-elementary reaction
\ce{2N2O -> 2N2 + O2} \qquad -r_{N_2O} = \frac{ k_{N_2O} C_{N2O}}{1 + k' C_{O_2}}
Rate expression cannot be separated into solely temperature dependent and concentration dependent terms.
Overall reaction order cannot be stated
Only undrer limiting circumstances we can speak of reaction order
for 1 >> k'C_{O_2}; -r_{N_2O} = k_{N_2O} C_{N_2O} \Rightarrow ‘Apparent’ first order reaction
for 1 << k'C_{O_2}; -r_{N_2O} = k_{N_2O} \frac{C_{N_2O}}{C_{O_2}} \Rightarrow ‘Apparent’ 0^{th} order reaction
Reaction is -1^{th} order with \ce{O2} and 1^{st} order with \ce{N2O}.
This kind of rate expression is common for liquid and gaseous reactions promoted by solid catalysts.
Historically for many gas-solid catalyzed reactions it is customary to write rate laws in terms of partial pressures rather than concentrations.
Weight of catalyst is important rather than reactor volume (\Rightarrow -r'_A)
Hydromethylation of toluene
\ce{C6H5CH3 + H2 ->[{cat}] C6H6 + CH4}
-r'_T = \frac{k P_{H_2} P_T}{1 + K_B P_B + K_T P_T}
Use ideal gas law to express the reaction in terms of concentrations: P_i = C_i RT
All rate laws must reduce to thermodynamic relationships relating the reacting species concentrations at equilibrium
At equilibrium rate of reaction is zero for all the species (-r_A \equiv 0)
For a reaction \ce{aA + bB <=> cC + dD}
K_c = \frac{C_{C_e}^c C_{D_e}^d}{C_{A_e}^a C_{B_e}^b} \qquad [K_c] = \left(\frac{mol}{volume}\right)^{c +d -a -b}
For elementary reaction \ce{A <=>[{k_f}][{k_r}] B}
-r_A = k \left( C_A - \frac{C_B}{K_c} \right); K_c = \frac{k_f}{k_r}
When there is no change in number of moles and heat capacity term \Delta C_p = 0
K_c(T) = K_c(T_1) exp \left[ \frac{\Delta H_{Rx}^\circ}{R} \left( \frac{1}{T_1} - \frac{1}{T} \right)\right]
\Rightarrow Not a constant. Just independent of concentration
Arrhenius equation
k_A(T) = A e^{\frac{-E}{RT}} \Rightarrow k_0 e^{-E/RT}
Empirically varified over a large temperature range
Barrier to energy transfer (from kinetic energy to potential energy) between reacting molecules that must must be overcome.
Minimum increase in potential energy of the reactants that must be provided to transform the reactants into products
Experimentally measuring reaction rate at different temperatures
k_A(T) = A e^{-E/RT}
Taking natural log
\ln k_A = \ln A -\frac{E}{R} \left( \frac{1}{T} \right)
k(T) = k(T_0) e^{\frac{E}{R} \left( \frac{1}{T_0} - \frac{1}{T} \right)}
If the rate law depends on more than ne species, we must relate concentrations of different species to each other.
Represents stoichiometric relationships between reacting molecules for a single reaction
How many molecules of one species will be formed during a chemical reaction given a number of molecules of another species disappear.
Let us consider general reaction
\ce{aA +bB -> cC + dD}
relative rates
\frac{-r_A}{a} = \frac{-r_B}{b} = \frac{r_C}{c} = \frac{-r_D}{d}
Basis of calculation: Species A
\ce{A +\frac{b}{a}B -> \frac{c}{a}C + \frac{d}{a}D}
Mole balance
\frac{dN_A}{dt}=r_A V
N_{A0} : No. of moles of A initially present
X : Conversion at time t
N_{A0}X : No. of moles of A consumed at time t
N_{A} : No. of moles of A in system at time t
N_{A} = N_{A0}-N_{A0}X = N_{A0}(1-X)
Moles of B reacted
moles\ of\ B\ reacted = \frac{mol\ B\ reacted}{mol\ A\ reacted} \times mol\ A\ reacted = \frac{b}{a} N_{A0} X
Species | Initially (mol) | Change (mol) | Remaining (mol) |
---|---|---|---|
A | N_{A0} | -N_{A0}X | N_A = N_{A0} - N_{A0}X |
B | N_{B0} | -(b/a)N_{A0}X | N_B = N_{B0} -(b/a)N_{A0}X |
C | N_{C0} | (c/a)N_{A0}X | N_C = N_{C0} +(c/a)N_{A0}X |
D | N_{D0} | (d/a)N_{A0}X | N_D = N_{D0} +(d/a)N_{A0}X |
I | N_{I0} | 0 | N_I = N_{I0} |
Total | \mathbf{N_{T0}} | \mathbf{N_T = N_{T0} + \delta N_{A0}X} |
\delta = +\frac{d}{a}+\frac{c}{a}-\frac{b}{a}-1
Change in total number of moles per mole A reacted
C_A = \frac{N_A}{V} = \frac{N_{A0}(1-X)}{V}
C_B = \frac{N_B}{V} = \frac{N_{B0}-(b/a)N_{A0}X}{V}
C_C = \frac{N_C}{V} = \frac{N_{C0}+(c/a)N_{A0}X}{V}
C_D = \frac{N_D}{V} = \frac{N_{D0}+(d/a)N_{A0}X}{V}
For a constant volume batch reactor, V = V_0.
Let \Theta_i= N_{i0}/N_{A0} = C_{i0}/C_{A0}.
\Theta_i= \frac{\text{Moles of species 'i' initially}}{\text{Moles of species A initially}}
Equimolar: \Theta_B = 1
Stoichiometric: \Theta_B = b/a
-r_A = k C_A C_B
-r_A = k C_{A0}^2 (1-X) (\phi_B-(b/a)X)
For C_{A0}= C_{B0}, and b/a = 1
-r_A = k C_{A0}^2 (1-X)^2
Mole balance
\frac{dC_A}{dt}=-k C_{A0}^2 (1-X)^2
as C_A = C_{A0}(1-X); dC_A = -C_{A0} dX
The mole balance can then be written as
\frac{dX}{(1-X)^2}=k C_{A0} dt
Form of stoichiometric table is virtually identical to batch systems
Replace N_{j0} by F_{j0}
Replace N_{j} by F_{j}
Species | Feed rate to reactor (mol/time) | Change within reactor (mol/time) | Effluent rate from reactor (mol/time) |
---|---|---|---|
A | F_{A0} | -F_{A0}X | F_A = F_{A0} - F_{A0}X |
B | F_{B0} | -(b/a)F_{A0}X | F_B = F_{B0} -(b/a)F_{A0}X |
C | F_{C0} | (c/a)F_{A0}X | F_C = F_{C0} +(c/a)F_{A0}X |
D | F_{D0} | (d/a)F_{A0}X | F_D = F_{D0} +(d/a)F_{A0}X |
I | F_{I0} | 0 | F_I = F_{I0} |
Total | \mathbf{F_{T0}} | \mathbf{F_T = F_{T0} + \delta F_{A0}X} |
\delta = +\frac{d}{a}+\frac{c}{a}-\frac{b}{a}-1
\Theta_{i0}= F_{i0}/F_{A0} = C_{i0}/C_{A0}.
C_B = C_{A0}(\Theta_B-(b/a)X)
For liquid phase systems (\upsilon = \upsilon_0)
Volumetric flow rate changes during the course of reaction
Changes in total number of moles
Changes in pressure and temperature
Variable flow rate
Gas phase reactions that do not have equal number of product and reactant moles
e.g. \ce{N2 + 3H2 <=> 2NH3}
Stoichiometric tables
No assumptions made reagarding volume
The tables are exactly same for constant volume (constant density) and variable volume (variable density) systems
\Rightarrow Only for concentration expressed in terms of conversion density/ volume comes into play.
We will use relationships for total concentration
C_T = \frac{F_T}{\upsilon} \qquad ... \qquad \frac{\text{total molar flow rate}}{\text{volumetric flow rate}}
For gases
C_T = \frac{P}{zRT} \qquad z: \text{compressibility factor (=1 for ideal gas)}
At the entrance of the reactor
C_{T0} = \frac{P_0}{z_0RT_0}
Assuming negligible change in z (z = z_0)
\upsilon = \upsilon_0 \left( \frac{F_T}{F_{T_0}} \right) \left( \frac{P_0}{P} \right) \left( \frac{T}{T_0} \right)
We can now express C_j (=F_j/\upsilon) in terms of F, P, and T
C_j = C_{T0} \left( \frac{F_j}{F_T} \right) \left( \frac{P}{P_0} \right) \left( \frac{T_0}{T} \right)
F_T = \sum_{j=1}^{n} F_j = F_A + F_B + F_C + F_D + F_I
F_j is found by solving mole balance equations
Concentration in terms of conversion: F_T = F_{T0} + F_{A0} \delta X
Dividing by F_{T0} and defining \epsilon = y_{A0} \delta, where y_{A0} is the mole fraction of A at inlet
\frac{F_T}{F_{T0}} = 1 + \epsilon X
\epsilon = \frac{ \text{change in total no. of moles for complete conversion}} { \text{total moles fed}}
Equation for volumetric flow rate \upsilon = \upsilon_0 (1 + \epsilon X) \left( \frac{P_0}{P} \right) \left( \frac{T}{T_0} \right)
Molar flow rate F_j = F_{A0} (\Theta_j + \nu_j X)
Concentration (C_j = F_j /\upsilon)
C_j = \frac{F_{A0} (\Theta_j + \nu_j X)} {\upsilon_0 (1 + \epsilon X) \left( \frac{P_0}{P} \right) \left( \frac{T}{T_0} \right) }
\ce{ A + \frac{b}{a} B -> \frac{c}{a} C + \frac{d}{a} D}
-ve for reactant
\nu_A = -1; \nu_B = -b/a
+ve for products
\nu_C = c/a; \nu_D = -d/a
C_j = \frac{C_{A0} (\Theta_j + \nu_j X)} {(1 + \epsilon X)} \left( \frac{P}{P_0} \right) \left( \frac{T_0}{T} \right)
Fogler, H. Scott. 2016. Elements of Chemical Reaction Engineering. Fifth edition
Chemical Reaction Engineering